The Japanese Earthquake, Carmakers, and Globalization
john posted in other, technologies, What Iceberg? on March 28th, 2011
As many predicted there are a number of delays and problems in the world-wide system of auto manufacturing caused by the recent Japanese disaster.
These reports show whats really behind so-called Globalization of the auto business. The industry is totally interlinked in a complex mesh of shared suppliers and internal sources. For instance, loss of one nuclear power station in Japan affects jobs in North America. In other words, the great efficiencies of the network are also its greatest vulnerability. This echoes a historical point made by Joseph Tainter ( see this commentary on his ideas) that increasing complexity in civilization leads to its downfall. In scientific terms, it takes ever-increasing energy to maintain the network of civilization, and eventually it takes more energy to prop it up than is produced, and the civilization itself collapses.
The following quotes are all from one source: Automotive News, an industry website. It’s an interesting source because of its specificity. from here:
Japan Automakers Brace for Looming Shortfall Not enough electricity to run plants.
Quake delays Honda r&d by at least two weeks
Ford:
• Restricted dealers from ordering vehicles in 10 paint colors (brilliant black, blackberry, deep cherry red, redline, inferno red, bronze star, rugged brown, hunter green, ivory and billet metallic) produced at factory in Japan.
Chrysler:
• Restricted dealer orders for “tuxedo black” and three red paint shades; affects F-150 and Super Duty pickups, Explorer, Expedition, Focus, Taurus, Lincoln MKS and Navigator.
Europe:
•Will idle Genk, Belgium plant (S-MAX, Galaxy and Mondeo) for five days starting April to conserve parts
Subaru:
U.S.:
• Canceled overtime shifts at Subaru of Indiana (Legacy, Outback, Tribeca and Toyota Camry) until April 1; no parts shortages reportedJapan:
• Extended production suspension through March 31; facing rolling blackouts and supply shortages
•Will restart limited mini-vehicle production March 31
Honda:
U.S.:
• Likely disruptions in North American production beginning April 1 because of parts shortages.
• Orders suspended from U.S. dealers for Japan-built models including the Fit, Insight, CR-Z, Civic Hybrid, Acura TSX and Acura RL. Also affected are a small number of CR-Vs
• April U.S. launch of the redesigned 2012 Honda Civic on scheduleJapan:
• Production halted at Sayama (CR-V, Accord, Fit, Acura RL and TSX), Suzuka (Fit, Civic, Civic hybrid, Insight and CR-Z) until April 3 at the earliest;
•Resuming motorcycle and power product production at Kumamoto Factory March 28
• Expects product development to be delayed at least two weeks; transferred some employees from damaged tech center in Utsunomiya to other sites; expects several months to reopen center
• Hamamatsu (transmission and engine), Ogawa (engine) and Tochigi (powertrain) plants may begin limited parts production before March 27
Toyota:
U.S.:
• North American vehicle and engine plants (13) running; overtime curtailed
• Sent memo to workers in U.S. and Canada March 23, warning thinning supplies will cause some interruptions in production; no definite time frame for stoppages
• Prius availability in the U.S. could be affected by damage to a hybrid battery plant; RAV4 crossover also affectedJapan:
•Resumed limited production of Prius at Tsutsumi plant; Lexus HS250h and CT 200h hybrids at Kyushu plant March 28
•Will halt production of hybrid vehicles in Japan March 30 to check for adequate parts supply
•Will resume production at its Tsutsumi and Miyata plants on March 31
• 18 assembly plants closed indefinitely
• Resumed production of replacement parts for vehicles already on the market on March 17; resumed production of parts for overseas production on March 21
• Damaged: The Central Motor plant in Miyagi, which manufactures the Yaris; the Kanto Auto Works Iwate plant, the Scion xB and xD models; parts plants in Hokkaido and Tohoku
•Delayed Japanese launch of wagon-style Prius; not expected to affect U.S. or European launch


